TW Controls - Allen Bradley Micro850 PLC Trainer. The Most Comprehensive for Manufacturing

TW Controls - Allen Bradley Micro850 PLC Trainer. The Most Comprehensive for Manufacturing

$9,563.95

SKU: TRN-ICP-MICRO850-HMI-LMC-IOLINK

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Our trainers are designed with all of the common control components that you will see on industrial equipment to give you a solid foundation to build your skills on.

Automation equipment can be found in every manufacturing plant in your community, commercial buildings, stoplights, and even amusement park rides.

This is the most comprehensive PLC trainer covering most aspects that you will see in an industrial control panel including:

  • Allen Bradley Micro850 PLC . Uses Rockwell Automation’s Free Connected Components Workbench Software.

    • Discrete includes 16 discrete 24VDC inputs and 16 discrete 24VDC outputs.

    • Analog includes 2 inputs and two outputs, all capable of 4-20mA or 0-10VDC.

  • Allen Bradley Powerflex 525 Variable Frequency Drive (VFD) is 120VAC wall powered and outputs 230VAC power to the 3 phase motor. Controls can be hardwired or over Ethernet/IP.

  • Panelview 800 HMI touchscreen which uses the free Connected Components Workbench software to program your operator interface.

  • Turck IO Link Smart Devices for the factory of tomorrow including an IO Link Master compatible with Ethernet/IP, Modbus TCP, and Profinet, an encoder coupled to the 3 phase motor for closed loop control, and intelligent sensors.

  • Yamaha Linear Actuator for Motion Control. Using Add On Instructions (AOI), you can have your motion controller integrated in less than 30 minutes. While this is a non-motion PLC, we have lessons to learn the motion instructions used on Kinetix servo controllers.

  • Siemens Scalance Layer 2 Industrial Managed Ethernet Switch supports advanced networking features including cyber security, Ethernet/IP, Profinet IO, VLAN, and redundancy.


Lessons compatible with this trainer

Lesson provided by Tim Wilborne who has made over 1000 instructional videos and has over 100,000 followers.

Click here to view the Online PLC Courses available for your PLC training.

Not only will you learn about the different programming aspects of manufacturing equipment, you will also learn industrial control wiring, installation debugging, and most importantly troubleshooting systems when they don’t work.

These are the same PLC trainers that we use in our classes.  Our hands on approach to learning can be replicated in your technical school, college, or in the comfort of your own home.


Benefits

☑️ Increase skills

☑️ Increase employee retention

☑️ Reduce unplanned downtime risk

☑️ Reduce time to repair

☑️ Improve workforce development

☑️ Prepare for the digital transition

Who is this trainer for:

☑️ Maintenance Technicians

☑️ Instrumentation Technicians

☑️ Automation Technicians

☑️ Engineers and Software Developers

☑️ Students in Engineering and Mechatronics

☑️ Anyone who needs cross-training on PLCs

Trainer Features

☑️ 120VAC wall powered

☑️ Portable size for use on table/desk

☑️ Lightweight design

☑️ Optional case for easy transportation

☑️ Free access to online PLC courses

About Us

☑️ Family owned company located in Roanoke, VA

☑️ Established in 2006

☑️ Made in the USA

☑️ Advocates for manufacturing and skilled trades

☑️ Our training center uses these same concepts


What you will learn

PLC and HMI Programming

  • Downloading, uploading, and going online

  • Locating I/O tags and devices, tag aliases, forcing I/O, and toggle bits

  • Basic instructions, timers, and counters

  • Machine step sequencing methods

  • Analog scaling and mathematical manipulation

  • PID Proportional Integral Derivative for process control

  • Data types and numbering systems

  • Arrays with 1, 2, and 3 dimensions and manipulating data inside them, indexed/indirect addressing

  • Add on instructions (AOI) and User Defined Data Types (UDT)

  • Create and organize a project

  • Create periodic and event tasks

  • Common PLC programming languages: Ladder Logic Diagram (LD), Function Block Diagrams (FBD), Structured Text (ST), and Sequential Function Charts (SFC).

  • Program control JSR, JMP/LBL, FAL

  • GSV/SSV to get module information, Data/Time, and other advanced diagnostics information.

  • Password protection

  • Upgrading and downgrading firmware

  • Integrating with 3rd party devices

  • Motion Control for pick and place and industrial robotics applications

  • Kinetix motion instructions even though this is a non-motion PLC

  • Can be integrated with cobots

Industrial Control Wiring including AC drives and 3 Phase Motors

  • Real wire, real terminal screws, and real termination points.  You can’t learn to wire UL 508A Industrial Control Panels using 2mm banana plugs

  • Wiring discrete and analog inputs and outputs, safe for students at 24VDC

  • Using a multimeter for voltage, amperage, and continuity checks

  • Reading electrical wiring diagrams and understanding schematic symbols

  • Sensors, how to wire and the difference between the most common types: photoelectric, inductive proximity, and capacitive

  • Relays and solid state devices

  • IO Link., learn about advanced sensors and diagnostics

  • Basic AC and DC fundamentals

  • AC drives and 3 phase motors

    • Powerflex 525 VFD Variable Frequency Drive

    • AC Induction Motor

    • Acceleration and deceleration, motor braking, jogging, and protection

    • Control methods including hardwired start/stop, HOA Hand Off Auto, and Ethernet/IP control

    • Integrating with PLCs and HMIs

Networking and Cyber Security

  • Basics of IP address, subnet, and gateway

  • Configuring your PC to communicate with your PLC over Ethernet

  • Communicating with remote Ethernet I/O, and distributed I/O

  • Produced and Consumed tags (between two PLC trainers)

  • Message Instructions

  • Realtime data logging and acquisition

  • Analyze and troubleshoot systems using trend charts

  • Ethernet/IP in the IO Configuration and Modbus TCP via Add On Instruction (AOI)

  • Industry 4.0, IIoT, and integrated systems

  • Remote monitoring and analytics

  • Alarms and emailing on events

  • Configuring Ethernet switch, layer 1, layer 2, and layer 3

  • Industrial Cyber Security

  • Diagnose and resolve issues with Ethernet switches and devices on a network

  • Set up one-to-one IP address translation (NAT) for segmenting machine-level network devices from the plant network

  • DLR Device Level Ring topology for redundancy

  • Trainers can be interconnected with each other to simulate a manufacturing plant network