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This is a very unique PLC trainer for those who need to understand both PLC to PLC communications and needs to be versed in Studio 5000, formerly RsLogix 5000, and Connected Components Workbench.
A PLC trainer with both a CompactLogix and a Micro850 is a great way to learn about industrial automation. This setup gives you hands-on experience with two of Rockwell Automation’s most common control platforms, which use different programming software and are used for different types of applications.
You can learn to use both Studio 5000 Logix Designer for the CompactLogix and Connected Components Workbench (CCW) for the Micro850. The CompactLogix is for more advanced, industrial systems and integrates well with distributed IO. The Micro850 is a more affordable option for smaller machines.
This combination also helps you understand the scalability of the Rockwell Automation product line. You can see how a simple control system (Micro850) can be scaled up to a more advanced one (CompactLogix). This experience prepares you for a wider range of projects.
Finally, you get to work with different communication protocols and hardware configurations. Even though both PLCs can communicate over EtherNet/IP, the setup process is different for each software platform. This practical experience is very valuable for troubleshooting in the real world.
This PLC trainer covering most aspects that you will see in an industrial control panel including:
Allen Bradley Compact Guardlogix 5380 PLC. Learn Controllogix and Compactlogix PLC principles plus integrated safety. Requires Rockwell Automation’s Studio 5000 / RsLogix 5000 PLC programming software (not included).
Discrete includes 16 discrete 24VDC inputs and 16 discrete 24VDC outputs. Note, does not include safety inputs or outputs
Analog is through the Powerflex 525 which includes one 4-20mA and one 0-10VDC analog input that can be read by the Compactlogix over Ethernet/IP to cover the analog exercises.
Allen Bradley Compactlogix PLC . Requires Rockwell Automation’s Studio 5000 / RsLogix 5000 PLC programming software (not included).
Discrete includes 16 discrete 24VDC inputs and 16 discrete 24VDC outputs.
Analog is through the Powerflex 525 which includes one 4-20mA and one 0-10VDC analog input that can be read by the Compactlogix over Ethernet/IP to cover the analog exercises.
Allen Bradley Micro850 PLC . Uses the free Connected Components Workbench software.
Discrete includes 14 discrete 24VDC inputs and 10 discrete 24VDC outputs.
Analog includes 2 analog inputs capable of 4-20mA / 0-10VDC and 2 analog outputs capable of 4-20mA / 0-10VDC.
Allen Bradley Powerflex 525 Variable Frequency Drive (VFD) is 120VAC wall powered and outputs 230VAC power to the 3 phase motor. Controls can be hardwired or over Ethernet/IP.
Panelview 800 HMI touchscreen which uses the free Connected Components Workbench software to program your operator interface.
Turck IO Link Smart Devices for the factory of tomorrow including an IO Link Master compatible with Ethernet/IP, Modbus TCP, and Profinet, an encoder coupled to the 3 phase motor for closed loop control, and intelligent sensors.
Siemens Scalance Layer 2 Industrial Managed Ethernet Switch supports advanced networking features including cyber security, Ethernet/IP, Profinet IO, VLAN, and redundancy.
Lesson provided by Tim Wilborne who has made over 1000 instructional videos and has over 100,000 followers.
Click here to view the Online PLC Courses available for your PLC training.
Not only will you learn about the different programming aspects of manufacturing equipment, you will also learn industrial control wiring, installation debugging, and most importantly troubleshooting systems when they don’t work.
These are the same PLC trainers that we use in our classes. Our hands on approach to learning can be replicated in your technical school, college, or in the comfort of your own home.
Benefits
☑️ Increase skills
☑️ Increase employee retention
☑️ Reduce unplanned downtime risk
☑️ Reduce time to repair
☑️ Improve workforce development
☑️ Prepare for the digital transition
Who is this trainer for:
☑️ Maintenance Technicians
☑️ Instrumentation Technicians
☑️ Automation Technicians
☑️ Engineers and Software Developers
☑️ Students in Engineering and Mechatronics
☑️ Anyone who needs cross-training on PLCs
Trainer Features
☑️ 120VAC wall powered
☑️ Portable size for use on table/desk
☑️ Lightweight design
☑️ Optional case for easy transportation
☑️ Free access to online PLC courses
About Us
☑️ Family owned company located in Roanoke, VA
☑️ Established in 2006
☑️ Made in the USA
☑️ Advocates for manufacturing and skilled trades
☑️ Our training center uses these same concepts
What you will learn
PLC and HMI Programming
Downloading, uploading, and going online
Locating I/O tags and devices, tag aliases, forcing I/O, and toggle bits
Basic instructions, timers, and counters
Machine step sequencing methods
Analog scaling and mathematical manipulation
PID Proportional Integral Derivative for process control
Data types and numbering systems
Arrays with 1, 2, and 3 dimensions and manipulating data inside them, indexed/indirect addressing
Add on instructions (AOI) and User Defined Data Types (UDT)
Create and organize a project
Create periodic and event tasks
Safety Task
Common PLC programming languages: Ladder Logic Diagram (LD), Function Block Diagrams (FBD), Structured Text (ST), and Sequential Function Charts (SFC).
Program control JSR, JMP/LBL, FAL
GSV/SSV to get module information, Data/Time, and other advanced diagnostics information.
Password protection
Upgrading and downgrading firmware
Integrating with 3rd party devices
Kinetix motion instructions even though this is a non-motion PLC
Can be integrated with cobots
Industrial Control Wiring including AC drives and 3 Phase Motors
Real wire, real terminal screws, and real termination points. You can’t learn to wire UL 508A Industrial Control Panels using 2mm banana plugs
Wiring discrete and analog inputs and outputs, safe for students at 24VDC
Using a multimeter for voltage, amperage, and continuity checks
Reading electrical wiring diagrams and understanding schematic symbols
Sensors, how to wire and the difference between the most common types: photoelectric, inductive proximity, and capacitive
Relays and solid state devices
IO Link., learn about advanced sensors and diagnostics
Basic AC and DC fundamentals
AC drives and 3 phase motors
Powerflex 525 VFD Variable Frequency Drive
AC Induction Motor
Acceleration and deceleration, motor braking, jogging, and protection
Control methods including hardwired start/stop, HOA Hand Off Auto, and Ethernet/IP control
Integrating with PLCs and HMIs
Networking and Cyber Security
Basics of IP address, subnet, and gateway
Configuring your PC to communicate with your PLC over Ethernet
Communicating with remote Ethernet I/O, and distributed I/O
Produced and Consumed tags (between two PLC trainers)
Message Instructions
Realtime data logging and acquisition
Analyze and troubleshoot systems using trend charts
Ethernet/IP in the IO Configuration and Modbus TCP via Add On Instruction (AOI)
Industry 4.0, IIoT, and integrated systems
Remote monitoring and analytics
Alarms and emailing on events
Configuring Ethernet switch, layer 1, layer 2, and layer 3
Industrial Cyber Security
Diagnose and resolve issues with Ethernet switches and devices on a network
Set up one-to-one IP address translation (NAT) for segmenting machine-level network devices from the plant network
DLR Device Level Ring topology for redundancy
Trainers can be interconnected with each other to simulate a manufacturing plant network